Project description
Scadify Automon
Modular Industrial Automation & Energy Management Platform
Real-time industrial control. High-accuracy energy monitoring. Multi-protocol field connectivity. One modular platform.
Scadify Automon is a next-generation industrial automation and energy management platform designed for factories, renewable energy plants, commercial buildings, remote facilities and critical infrastructure sites.
Developed as an integrated hardware and software ecosystem, Scadify brings together energy measurement, field automation, wireless sensor communication, protocol orchestration and edge intelligence in a single modular architecture.
With its DIN-rail compatible modules, CAN-FD based internal communication bus and open industrial protocol support, Scadify enables organizations to monitor, control and optimize complex field systems without being locked into closed vendor ecosystems.
Built for Modern Industrial Sites
Industrial facilities today operate with fragmented automation layers, multiple communication protocols, separate energy meters, independent wireless gateways and costly SCADA integrations.
Scadify Automon solves this complexity by creating a unified field intelligence layer.
The platform collects data from energy systems, sensors, RTUs, PLCs, wireless nodes and field devices; processes this data at the edge; and delivers actionable information to SCADA, BMS, cloud platforms or local operator interfaces.
The result is lower integration cost, faster response time, better visibility and a scalable path toward energy efficiency and digital transformation.
What Scadify Automon Does
Scadify Automon enables industrial and commercial operators to:
- Monitor electrical parameters in real time
- Detect energy losses, harmonic distortion and load imbalance
- Integrate Modbus, IEC 60870-5-104, BACnet/IP and other industrial protocols
- Connect wired and wireless field sensors through a modular architecture
- Manage LoRa and Zigbee networks from a single industrial gateway
- Run edge-based anomaly detection and local automation logic
- Generate energy performance and carbon-related reports
- Expand the system module by module as operational needs grow
Platform Architecture
At the heart of Scadify Automon is a modular hardware architecture supported by an edge software layer.
Each module performs a dedicated field function while communicating over a high-speed CAN-FD internal bus. This architecture allows the system to automatically discover connected modules, prioritize critical messages and maintain deterministic data flow across the platform.
Core Modules
PrimeOn
Edge Controller & Protocol Orchestration Unit
PrimeOn is the main processing and control unit of the Scadify platform. It manages field communication, protocol services, local data processing, alarm logic and edge analytics.
It supports simultaneous industrial protocol operation and enables protocol hot-swap without restarting the full system. This helps operators integrate different field devices while maintaining continuity in live industrial environments.
Key capabilities:
- Embedded Linux-based edge control
- Multi-protocol communication engine
- Protocol orchestration service
- Local data processing and alarm management
- Edge anomaly detection support
- CAN-FD module discovery and system coordination
SensOn
High-Accuracy Energy Measurement Module
SensOn is designed for detailed electrical monitoring in industrial plants, renewable energy sites, commercial buildings and hybrid power systems.
It measures key electrical parameters such as active power, reactive power, apparent power, current, voltage, power factor, phase imbalance and harmonic distortion.
Its software-assisted calibration layer supports reliable field measurements under changing temperature and load conditions.
Key capabilities:
- Multi-channel electrical measurement
- Real-time energy monitoring
- Harmonic and power quality analysis
- Temperature-aware software compensation
- Support for energy efficiency and loss detection
- Suitable for PV, generator, battery and facility load monitoring
AirOn
Dual-Radio Wireless Communication Module
AirOn combines LoRa and Zigbee communication in a single industrial module.
LoRa provides long-range, low-power telemetry for remote assets and outdoor sites, while Zigbee enables short-range mesh communication for dense sensor networks inside buildings or industrial zones.
AirOn’s adaptive channel management helps improve wireless reliability in electrically noisy field environments.
Key capabilities:
- LoRa 868 MHz communication
- Zigbee / IEEE 802.15.4 sensor networking
- Dual-radio architecture
- Adaptive channel scheduling
- Wireless sensor integration
- Remote telemetry without GSM dependency
FieldOn
Digital I/O and Local Control Module
FieldOn extends Scadify with digital input and output capabilities for local control and automation.
It can be used for alarm inputs, relay outputs, generator start signals, lighting control, HVAC control, door contacts, motion sensors and other field-level automation tasks.
Key capabilities:
- Digital input monitoring
- Relay and output control
- Local automation rules
- Equipment status monitoring
- Remote control support
- Integration with PrimeOn alarm and decision logic
DigiOn & LinkOn
Expansion and Communication Modules
DigiOn and LinkOn expand Scadify’s connectivity options for different field scenarios.
They support additional digital/analog I/O, serial communication, device integration and system expansion depending on customer requirements.
Key Features
Unified Field Data Layer
Scadify organizes distributed field data under a unified namespace approach. Instead of managing each device, sensor or meter separately, operators can access all field information through a consistent data model.
This simplifies SCADA integration, dashboard creation, reporting and automation logic.
Multi-Protocol Industrial Integration
Scadify is designed to work with existing industrial infrastructure.
Supported and target protocol families include:
- Modbus TCP / RTU
- IEC 60870-5-104
- BACnet/IP
- DLMS/COSEM
- MQTT-based data transfer
- SCADA and BMS integration interfaces
This allows facilities to modernize their automation and energy systems without replacing all existing equipment.
Edge Processing and Local Intelligence
Scadify processes critical data close to the field.
Instead of sending all raw data to a remote server, PrimeOn can evaluate alarms, execute local control rules, detect abnormal patterns and continue operating even when cloud or central connectivity is interrupted.
This makes the platform suitable for:
- Remote energy sites
- Factories with strict uptime requirements
- Critical infrastructure
- Unmanned stations
- Hybrid power systems
Modular and Scalable Design
Scadify can be deployed as a small monitoring system or expanded into a complete automation and energy management platform.
Customers can start with the modules they need and expand the system over time.
Example configurations:
- Energy monitoring only: PrimeOn + SensOn
- Wireless sensor network: PrimeOn + AirOn
- Full automation cell: PrimeOn + SensOn + FieldOn + AirOn
- Remote hybrid power site: PrimeOn + SensOn + AirOn + FieldOn
- Large industrial facility: Multiple SensOn, FieldOn, DigiOn and LinkOn modules
Energy Management Capabilities
Scadify helps organizations reduce energy waste, detect operational inefficiencies and improve sustainability performance.
The platform can monitor:
- Active and reactive energy consumption
- Power factor
- Harmonic distortion
- Phase imbalance
- Peak demand
- Generator performance
- Battery charge and discharge behavior
- PV string performance
- Equipment-level consumption trends
By identifying losses and anomalies earlier, Scadify enables faster intervention and better operational efficiency.
Carbon and Sustainability Reporting
Scadify supports energy and carbon-focused digital transformation.
The platform can be configured to calculate energy consumption trends, support Scope 2 emission reporting workflows and generate structured data for sustainability management.
For renewable energy plants, Scadify can compare real-time production performance against expected output and detect underperformance caused by shading, dirt accumulation, equipment faults or system imbalance.
Use Cases
Industrial Manufacturing Plants
Monitor production lines, compressors, HVAC systems, electrical panels and high-consumption equipment. Detect abnormal load patterns, reactive power issues and energy losses before they become costly.
Renewable Energy Plants
Track PV string performance, inverter behavior, generation losses and site-level energy output. Detect underperformance quickly and support performance ratio analysis.
Commercial Buildings and Campuses
Integrate building automation, energy monitoring and sensor data into a single platform. Improve visibility across HVAC, lighting, electrical distribution and critical loads.
Cold Storage and Chain Retail
Monitor refrigeration systems, power quality and energy consumption in real time. Detect equipment anomalies that may lead to product loss or excessive energy use.
Remote and Unmanned Sites
Use LoRa-based telemetry and local control logic to monitor hybrid power systems, batteries, generators, PV systems and critical equipment in locations where GSM coverage is limited or unavailable.
Critical Infrastructure
Deploy Scadify in energy, security, utility and field operation environments where reliable local automation and resilient communication are required.
Project Completion Highlights
The Scadify Automon project has successfully transformed a modular industrial automation concept into a field-demonstrated platform.
The completed platform brings together:
- Edge control hardware
- Multi-channel energy measurement
- CAN-FD based modular communication
- LoRa and Zigbee wireless communication
- Protocol orchestration software
- Field I/O expansion
- Local anomaly detection capability
- SCADA and BMS integration readiness
Scadify is now positioned as a scalable product platform for industrial energy management, remote monitoring, automation modernization and smart infrastructure applications.
Why Scadify?
Open and Flexible
Designed to integrate with different field devices and industrial protocols.
Modular
Start small, expand as needed, and avoid unnecessary upfront investment.
Edge-Ready
Process data locally, reduce latency and maintain operation during connectivity interruptions.
Energy-Focused
Measure, analyze and optimize energy consumption at equipment and system level.
Wireless-Capable
Combine long-range LoRa telemetry with Zigbee sensor networks.
Future-Proof
Built as a platform that can evolve with AI analytics, predictive maintenance and new industrial modules.
From Field Data to Operational Intelligence
Scadify Automon turns fragmented field data into a unified operational intelligence layer.
It helps organizations understand what is happening in their facilities, identify inefficiencies, respond faster to anomalies and build a stronger foundation for industrial digital transformation.
Scadify Automon — Modular intelligence for industrial automation and energy management.
